Rs. 4 billion project creates 300 jobs in Bardiya
Gulariya, Nov. 28
Newly established Lumbini Ceramics Limited has started
production from its plant in Gulariya Municipality-9, Bardiya. The Rs. 4
billion industrial project is spread in an area of about 12.5 bigahas. The
company began trial production from mid-August this year.
With a daily production capacity of 140,000 square feet and
an annual capacity of 41.5 million square feet, the company is poised to meet a
significant portion of the domestic demand. It is set to utilise up to 80 per
cent of the production capacity in the first year.
Equipped with cutting-edge technology sourced from Italy,
Spain, China, and India, Laminar Tiles specialises in 100 per cent vitrified
tiles—products with high durability, water resistance, and design versatility. The
vitrified tiles are produced in a variety of finishes and surfaces such as matt,
glossy, high-gloss, matt carving, grip-9, trumatt, full body and planks. They
are 99.92 per cent water resistant.
The Nepali tiles industry is experiencing a transformative
shift, driven by the emergence of local manufacturing. Up until the onset of COVID-19
pandemic, Nepal's demand of tiles was met with imported products with 99 per
cent of them imported from Indian manufacturers. In 2019, Nepal imported tiles
worth approximately Rs. 10.5 billion.
This heavy reliance on imports not only drained foreign
currency reserves of the country but also limited the availability of tailored
solutions for local consumers. Recognising this, Laminar Tiles has stepped up
to address the demand through local production, the company stated.
However, in the aftermath of the pandemic, Nepal has seen
strong growth in the tile manufacturing sector. "Given the rise of local
manufacturing facilities for tiles, we expect import substitution to happen.
Nepal should become completely self-reliant for tile consumption over the next
few years. Nepal’s tile consumption per capita is lower than countries in the
region. Tile consumption should further increase as well," Director of Lumbini
Ceramics, Abhinav Churiwal expressed his hopes.
According to him, the company aims at replacing the entire
tiles imports and make Nepal self-reliant in tiles products within a few years.
The shift to local manufacturing not only reduces Nepal’s trade deficit but
also ensures faster delivery, greater variety, and customisation options for
consumers.
The company has created more than 300 jobs, and also plans
to engage more local talent in its factory. While senior technical personnel
have been hired from abroad to ensure operational excellence, the majority of
the workforce comprises Nepali citizens.
Elevating standards
The company’s use of advanced Italian glaze and proprietary
technologies like Grip9, TruMatt, and full-body tiles ensures products that are
durable, aesthetically pleasing, and tailored to Nepali needs, Churiwal said.
Grip9 tiles are designed to provide enhanced safety in wet
environments, making them ideal for terraces, parking areas, and balconies
while TruMatt products offer an abrasion-resistant surface suited for
high-traffic commercial spaces.
The company has over 500 different tiles that differ in
design, size, finish, and usage and are divided into 10 collections.
Multiple quality control measures applying human experts and
digital technology are installed and applied along about 1.5 km length of the
processing and production plant.
"Using a coal-fired furnace heated to 1,200°C, the
tiles undergo precise finishing to achieve smooth, resilient surfaces. Each
batch is subjected to strict quality control measures, ensuring durability,
design excellence, and affordability," said the company.
The factory consumes about 3.5 MW of electricity while the
furnace is heated with the coal. Churiwal said that coal is used to heat the
furnace in absence of the technology that makes the use of electricity possible
for the same task.
Tapping into a growing market
Despite its nascent stage, Nepal’s tiles industry holds
immense potential. The country’s per capita tile consumption remains lower than
that of regional counterparts, signaling room for growth. As construction
activities pick up, the demand for tiles across residential, commercial, and
public infrastructure projects is expected to rise. This is where Lumbini
Ceramics wants to strike the chord.
"Laminar Tiles is already catering to a diverse
clientele, including homeowners, architects, contractors, and developers. Its
wide product range spans various applications—from residential walls and floors
to commercial facades and high-traffic public spaces," said Churiwal. With
over 500 designs and a variety of finishes such as matt, glossy, and high
gloss, the company is triving to meet the aesthetic and functional preferences
of Nepali consumers.
The company has given priority to environmental
sustainability as well. With the implementation of dust and pollution control
measures, along with sewage, effluent, and waste treatment plants to minimise
its environmental footprint, the production areas of the factory looks
comparatively dust-free and clean.
Its future plans include the establishment of a biogas plant
to manage organic waste and conserve energy.
Economic slowdown
The economic slowdown gripping Nepal for the past two years
has seriously impacted the construction business which is the major demand
sector for the tiles.
However, Churiwal is optimistic about the future. "While
our current focus is on meeting domestic demand, we expect exporting its
products in the long term, bringing foreign currency into Nepal," he said.
As the market matures, the company also hopes to see clearer quality standards
and greater consumer awareness regarding tile categories and applications.
According to the company, the current economic downturn which
has resulted in a construction slowdown is perhaps the biggest challenge being
faced by any construction-related industry, including tiles.
Meanwhile, given the number of facilities coming up,
overcapacity may also be a problem going forward. Likewise, the lack of
training for tile installation workers has made tiles more expensive to install
than purchase while there is also the lack of proper equipment required to
install tiles.
Published in The Rising Nepal daily on 29 November 2024.